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How Volt's cost rose and rose and rose . . .

Bob Lutz guessed that the 2011 Volt would sell in the high-$20,000 range. A better guess these days is $40,000-plus. (STEVE FECHT\/GM)
DG
By:
Dave Guilford
August 02, 2009 05:00 AM
Pricey project

GM wanted to sell the Chevrolet Volt for less than $30,000, but the number has ballooned to about $43,000. These are the main factors driving up the Volt's price.

• Lithium ion battery pack

• Compact 110-kw electric motor; specialized microprocessor controls

• Changing systems such as power steering that usually draw power from internal combustion engine

• Fast development pace with no time to eliminate mechanical redundancies

• One-off parts

DETROIT — In 2006, Bob Lutz was steaming over Toyota Motor Corp.'s success with the Prius hybrid.

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